What are the applications of carbide burr bit?

Application：

Carbide rotary files have a wide range of uses and are used in industrial sectors such as machinery, automobiles, ships, chemicals, and craft engraving, with remarkable results. The main uses are:

(1) Finishing machining of various metal mold cavities, such as shoe molds, etc.

(2) Craft engraving of various metals and non-metals, and engraving of craft gifts.

(3) Clean the flash, burrs and welds of castings, forgings and weldments, such as machine foundries, shipyards, automobile factories, etc.

(4) Chamfering, rounding and groove processing of various mechanical parts, cleaning pipes, and finishing the inner hole surface of mechanical parts, such as machinery factories, repair shops, etc.

(5) Polishing of the impeller flow channel, such as in automobile engine factories.

Carbide rotary files mainly have the following characteristics:

(1) It can arbitrarily cut and process various metals (including hardened steel) and non-metallic materials (such as marble, jade, bone) below HRC70.

(2) It can replace the small grinding wheel with handle in most jobs without dust pollution.

(3) The production efficiency is high, dozens of times higher than using a manual file, and nearly ten times higher than using a small grinding wheel with a handle.

(4) The processing quality is good, the finish is high, and high-precision mold cavities of various shapes can be processed.

(5) Long service life, ten times more durable than high-speed steel cutting tools, and more than 200 times more durable than alumina grinding wheels.

(6) It is simple and convenient to use, safe and reliable, can reduce labor intensity and improve the working environment.

(7) The economic benefits are greatly improved, and the comprehensive processing cost can be reduced dozens of times.

Manufacturing process：

CNC machine manufacturing and hand fabrication

Of course, there are still some manufacturers that still use hand-made rotary files. The products they produce are very irregular and are prone to tremors, blade cracks, increased wear and tear during use, causing a lot of operating inconvenience. The main parameters of rotary files produced by CNC machines have high stability such as groove depth, groove width, groove concentration, blade angle, and helix angle. The result is of course that the latter is more convenient to operate, runs more smoothly, has better processing results, and is overall the most effective.

Operating Instructions：

Carbide rotary files are mainly driven by electric tools or pneumatic tools (can also be installed on machine tools). The rotation speed is generally 6000-40000 rpm. When using, the tool needs to be clamped and straightened, and the cutting direction should be from right to left. Move evenly and do not cut back and forth. At the same time, do not use excessive force. To prevent chips from flying around during work, please wear protective glasses.